Complex Parts Injection Molding

Product Overview Complex Parts Injection Molding is designed for plastic components with complicated structures, including undercuts, deep cavities, thin walls, and multiple integrated features. Customized molds are developed with advanced mechanisms such as sliders, lifters, and composite...
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Description

Product Overview

 

Complex Parts Injection Molding is designed for plastic components with complicated structures, including undercuts, deep cavities, thin walls, and multiple integrated features. Customized molds are developed with advanced mechanisms such as sliders, lifters, and composite ejection systems to solve challenges including difficult demolding, incomplete filling, and deformation.

 

The cooling channels are arranged in separated zones to achieve balanced temperature control and reduce internal stress during molding. The solution supports various modified engineering plastics, ensuring complete parts with stable dimensions and reliable assembly performance.

 

These customized molding solutions are widely used for precision electronic housings, medical components with complex structures, automotive interior parts, and smart device housings.

 

Based on 3D drawings, physical samples, or product requirements, we provide complete mold development and injection production services, supporting prototype testing, medium-volume production, and long-term manufacturing.

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Factory Strength

 

Wuxi Santai Metal Products Co., Ltd. has accumulated 12 years of experience in mold manufacturing and is recognized as a National High-Tech Enterprise. The company operates a 6,000㎡ production facility with 70 skilled technicians and an independent R&D team.

 

The factory is equipped with CNC gantry milling machines, multi-axis machining centers, precision grinding equipment, and professional inspection instruments. Complete mold processing procedures are performed internally to reduce quality fluctuations and delivery delays caused by outsourcing.

 

Each production stage follows strict quality inspection procedures, and finished molds undergo 100% inspection before shipment. The company also provides self-produced mold bases and components, ensuring stable supply and efficient project response.

 

 

Product Specifications

 

Parameter

Custom Options

Compatible Plastics

Modified and low-shrinkage engineering plastics

Mold Material

Low-deformation high-rigidity mold materials

Number of Cavities

1-12 cavities

Machining Accuracy

±0.015mm~±0.06mm

Molding Process

Cold runner / Hot runner composite structure

Minimum Order Quantity

1 mold set

Sample Lead Time

From 5 days

Surface Treatment

Polishing, texture finishing, matte sand blasting

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